Commercial sulphuric acid is affordable, but when diluted and impure, it is worthless. Neutralizing it with lime produces problems with solid waste disposal (calcium sulfate) and raises costs.
To address this, Goel Impex proposes a sulphuric acid concentration system. This system restores the diluted acid to its original strength, making it usable.
This method has two advantages: it avoids the problem of disposal and minimizes the demand for fresh industrial acid. It's an efficient and cost-effective method of managing sulphuric acid waste.
Sulphuric Acid Concentration Process :
The dilute sulphuric acid solution is put into a multistage evaporator system and concentrated under a vacuum. Preheated feed is evaporated with steam/thermal fluid heating to remove water selectively. Vapors condense through barometric condensers, while non-condensable gases are expelled through an ejector. The last stage's concentrated sulphuric acid product is cooled and stored in a tank for future use. The straightforward method employs heat and suction to concentrate the dilute acid solution steadily.
Utilities for Sulphuric Acid Concentration and Requirements :
The requirements for utilities such as steam/thermic fluid, cooling water, and power vary greatly depending on the feed rate, feed concentration, and product concentration. For example, for a plant with a 50 TPD feed containing 50% H2S04, the utility consumption to achieve a 70% concentration is shown below.
| 1 | Steam@ 6 bar{g) pressure | : 800 Kg/hr |
| 2 | Cooling water @ 30 째C | : 70 Cu M/hr |
| 3 | Power | : 15 KW |
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KEY |
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1 |
– |
PRODUCT COOLER |
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2 |
– |
FEED PREHEATER |
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3 |
– |
1ST, STAGE EVAPORATOR |
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4 |
– |
2ND, STAGE EVAPORATOR |
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5 |
– |
MIST ELIMINATOR |
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6 |
– |
DIRECT COOLER |
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7 |
– |
EJECTION |
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8 |
– |
SEAL POT |
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C |
– |
STEAM CONDENSATE |
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CWS |
– |
COOLING WATER SUPPLY |
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CWR |
– |
COOLING WATER RETURN |
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Sulphuric Acid Concentration Plant
Goel Impex specializes in manufacturing glass products and equipment for the chemical, pharmaceutical, and research industries. One of their main products is a Sulphuric Acid Concentration Plant.
The sulfuric acid concentration plant is designed to concentrate dilute sulfuric acid solutions and concentrate them to higher levels. It uses advanced technology to accurately and efficiently concentrate sulfuric acid, and the entire process is automated.
The system includes several parts: a distillation column, heat exchanger, reboiler, condenser, and other essential equipment. It operates at low pressure and temperature, ensuring safe and efficient sulfuric acid processing.
Made from high-quality borosilicate glass, the plant can handle thermal and chemical stress, ensuring durability and long life. The precise glass components allow operators to monitor sulfuric acid processing easily.
Goel Impex's Sulphuric Acid Concentration Plant is reliable, efficient, and suitable for various chemical, pharmaceutical, and research applications.
It can handle sulfuric acid concentrations from 50% to 98% and is designed for continuous operation with minimal downtime for maintenance and cleaning.
The distillation column has high-quality packing material for effective mass transfer, and the heat exchanger optimizes heat transfer, reducing energy use and operating costs.
Safety is a crucial focus of the plant, which includes features like pressure relief valves, automatic shut-off systems, and emergency stop buttons to minimize the risk of accidents.
Goel Impex also provides installation, commissioning, and training services to ensure the plant is set up and used correctly and safely. They offer after-sales support and maintenance to keep the plant running at its best.
The Goel Impex Sulphuric Acid Concentration Plant is a reliable, efficient, and safe solution for diluting sulfuric acid. Its advanced technology, high-quality materials, and safety features make it a top choice for companies needing concentrated sulfuric acid.
Why Choose Sulphuric Acid Concentration System?
1. High Efficiency and Precision
Our system is engineered to provide consistent and accurate concentrations of sulphuric acid. Whether you need to concentrate dilute sulphuric acid or refine concentrated acid, our system ensures optimal performance and minimal waste.
2. Advanced Technology
Equipped with the latest technology, our sulphuric acid concentration system offers superior control over the concentration process. This includes advanced monitoring and automation features that make the operation smooth and hassle-free.
3. Safety First
Safety is our top priority. Our system has multiple safety features to protect operators and equipment. We ensure a safe working environment through robust construction and comprehensive safety protocols.
4. Durable and Reliable
Our sulphuric acid concentration system is durable, reliable, and built with high-quality materials. It withstands harsh industrial conditions and provides long-lasting performance, reducing the need for frequent maintenance and downtime.
5. Cost-Effective
Our system is efficient and cost-effective. Minimizing acid loss and energy consumption helps reduce operational costs. Investing in our system means lower production costs and higher profitability.
Key Features of Sulphuric Acid Concentration System
Precision Engineering: Ensures accurate concentration levels.
Advanced Control Systems: Allows easy monitoring and control.
Safety Mechanisms: Protects operators and equipment.
Durable Materials: Long-lasting and reliable performance.
Energy Efficient: Reduces operational costs.
Applications of Sulphuric Acid Concentration System
A Sulphuric acid concentration system is suitable for a variety of industries, including:
Chemical manufacturing
Fertilizer production
Petroleum refining
Metal processing
Pharmaceutical industry
How Sulphuric Acid Concentration System Works
The process begins with the introduction of dilute sulphuric acid into the system. The water content is reduced through controlled heating and evaporation stages and the sulphuric acid concentration increases. The system's advanced control mechanisms ensure that the desired concentration level is achieved and maintained consistently.
At Goel Impex, we are committed to providing high-quality industrial solutions. Please get in touch with us if you have any questions about our sulphuric acid concentration system or want to discuss your requirements. Our team of experts is here to assist you and provide exact solutions to meet your needs.
